How to Handle Your Axe or Hammer

Nov 26, 2024

Materials Needed:

New handle (appropriate size for your axe or hammer head)
Axe or hammer head
Wooden wedge
Hammer or mallet
Saw or chisel (for trimming excess wood)
Warwood Tool Metal Wedges - Small or Large (optional, for additional security)
Wood glue (optional, for added stability)

This user manual will guide you through the steps necessary to properly install your handle correctly, ensuring a secure and durable fit for your tools.

Step 1: Remove the Old Handle

1. Secure the axe or hammer head in a vise or clamp.

2. Use a saw or chisel to carefully cut or chisel away the old handle, being cautious not to damage the tool head.

Step 2: Fit the New Handle

Insert the new handle into the eye of the tool head. The handle should fit snugly and will likely require a strong force to insert it.

TIP: If needed, hold the handle upside down and strike the bottom of the handle with a mallet. This will help drive the handle further into the eye.

If necessary, sand or shave the handle to achieve a proper fit.

Step 3: Secure the Handle with a Wooden Wedge

If using a wooden wedge, apply wood glue to the wedge for added stability (Optional).
Insert the wooden wedge into the top of the handle, aligning it with the grain of the wood.
Tap the wooden wedge into place with a hammer or mallet until it is fully seated

Step 4: Trim Excess Wood

If any wood is protruding from the top of the tool head, use a saw or chisel to carefully trim the excess.
Sand the trimmed area to smooth any rough edges.

Step 5: Install the Metal Wedge (Optional)

Select the appropriate size round/flat metal wedge (small or large) for your tool.
Position the metal wedge over the center of the handle's top end, where the wooden wedge was inserted (if used).
Using a hammer or mallet, gently tap the metal wedge into the handle. Be sure to drive it in straight and evenly to avoid splitting the wood.
Continue tapping the wedge until it is flush with the handle top and securely in place.

Step 6: Final Check

Inspect the tool to ensure the handle is firmly secured and there are no gaps between the tool head and the handle.
Give the tool a few test swings to confirm the handle is secure and the wedge is holding properly.

Safety Precautions

Always wear safety goggles and gloves when handling and installing tool wedges.
Ensure the tool head is securely clamped or held in place while working on it.
Use caution when cutting or chiseling to avoid injury.

Maintenance Tips:

Periodically check the handle and wedges for any signs of loosening or wear.
If the handle becomes loose over time, re-tighten the wedges or replace them if necessary.
Store your tools in a dry place to prevent moisture from affecting the handle and wedges.